Gerente de ingenieria moldeo

Six Months Limited Contract for complete the CEO visit and ISO9001-IATF16949 audit to re-certificate the Guaymas Plant, responsible for assembly Process including Molding and Maintenance.
	Contribution include the Scrap reduction from 4% to 1.8%, Improve OEE from 81% to 86%, initiate the Mold rebuild program and start the refurbish program. Generate the Corporative Capital Appropriation Request on Project JC49 Chrysler with over 240K cost, including injection molds, extrusion dies and cutting fixtures for the different extrusion profiles, also include replace obsolete Compressed air system by a Rental Contract with lower maintenance cost and increasing the reliability. Manufacturing Plant with 1.2M monthly sales, four Extrusion lines for TPV plastic and 24 Vertical Injection machines running 24X6.  

Responsible for the Process Engineering department, Maintenance department and Tool room, running 100 molding machines with over 470 molds on 24X7 operations. Working on the continuous improvement of molding process, molds development and cost reduction.
	Main contribution includes the spare tooling spend control; increase the OEE from 80 to 83 increasing the availability on molds; Justification for replace 26 Molding cells, including all the peripheral equipment; Expand the Apprentice program with local High schools and Universities for combine the Professional Practices required on the student’s program with the training on technical specializations with low availability on the zone; Centralize the Process Parameters on a single and controlled file; Launch Total Productive Maintenance program on Molds.

Responsible for the molding process development including 35 machines and 100 molds running with Thermoplastics and Silicon medical grade materials. Producing catheters and medical devices implanted inside the human body. Process technicians and tool room reporting in two shifts running 24 hrs in 5 days focused in eliminate machine down time and scrap reduction.
Most important contributions on molds maintenance absorbing on internal shop; initiate the standardization on molds and Molding Machines; savings on external suppliers over 200k annually.

Responsible for the operational department including Manufacturing and Molding engineering, Tool room and Production, department with 300 operators and 13 salaries. The main contribution was identify the opportunities to improve productivity in environment of high mix low volume. Utilizing Lean Manufacturing and Six Sigma philosophy and tools with achievements like 800K dollars in cost savings with the Kaisen application at process simplification and Scrap elimination, increasing productivity 10% and reducing 60% the Over time; implemented Yield log by part number or defect tracking log.
•	Molding and Maintenance Manager. In this activity we include the administration of Maintenance for all the plant, unifying Preventive Maintenance and job requisition in local web in order to eliminate the “papers” and keep machine files updated in real time as required by ISO 13485. Some achievements at this position was the 15% cost saving at maintenance expenses and 100K dollars reduction in electricity cost; initiated the Overall Equipment Effectiveness tracking log.

•	Molding Manager. Responsible for Production, Engineering and Tool Room. Transference complete external medical application cables from different sites of USA, India and Germany. Transferred over 55 molding machine and over 600 molds mainly vertical process and some horizontal for components.
Unification the machine parameters with controlled documents. Running more than 2500 different medical devices for patient monitoring, Surgical and Ultrasonic applications involving the most common Thermoplastic and Medical grade Silicon.
Experience two FDA deep investigations in our certified ISO 13485 System with out mayor findings. 
Position achievements as standardize the molds and machines in order to minimize the set-up time from 45 to 15 minutes; integration of Molding and Assembly processes improving delivery time in 30%.

Ingenieria con asignaturas de Ingenieria electrica y mecanica con aplicaciones hidraulicas